Motor cable fix in progress

Ebiker01

Well-Known Member
This is a work in progress ...

Opening this thread for other users/ members in case they want to fix it , If this issue also happens to them .

The main problem starts from most eBike companies not putting torque arms on each side of the axle. 0vertime taking the rear wheel in an out , eventually the dropouts wore out and the axle will get loose> twisted/broken wires inside the main motor cable. But then the problem will be that the ebike will last 10+ years and there won't be many sales 😉and many people would loose their jobs...

Where I am now , after having opened the motor housing , I bought the new cable , only $10 , Thanks but no thanks Bosch 😝...
So now I am thinking how to connect the new cable 🤔

Fyi-The motor has about the 15,000 miles on it , as you can see the planetary gear set is in perfect shape good for probably 100,000 miles !
image.jpg
 

Attachments

  • 878C00FD-E999-4434-A2C8-5ED053153647.jpeg
    878C00FD-E999-4434-A2C8-5ED053153647.jpeg
    428.5 KB · Views: 64
  • AB0DCCCF-5B1E-4DAE-9094-9342EF077E7C.jpeg
    AB0DCCCF-5B1E-4DAE-9094-9342EF077E7C.jpeg
    267.6 KB · Views: 59
  • E520E6D6-2BEF-46AF-8787-D69C5D0F1E78.jpeg
    E520E6D6-2BEF-46AF-8787-D69C5D0F1E78.jpeg
    232.3 KB · Views: 62
  • FFF5CC74-3FA3-4D20-A203-43BE57805986.jpeg
    FFF5CC74-3FA3-4D20-A203-43BE57805986.jpeg
    293.1 KB · Views: 48
  • C3364B8A-3293-49CF-A229-C13C0C6711DD.jpeg
    C3364B8A-3293-49CF-A229-C13C0C6711DD.jpeg
    203.6 KB · Views: 61
  • FBC75510-7C8E-4987-A563-1B861C423219.jpeg
    FBC75510-7C8E-4987-A563-1B861C423219.jpeg
    299.5 KB · Views: 58

Ebiker01

Well-Known Member
Update:

Did a fish wire test earlier And it went successfully , in Test 2 and most likely the final setting, about 5inches Of the outer casing of the free ticket cables needs to be removed in order for the cables to go smoothly throughout that little , tiny hole.

Budget increase =+9.95$ (had to order a 2nd cable)

Work will resume, after NASA wil approve the budget increase 🙃.
 

Attachments

  • 73579E19-6D50-4F5B-B822-B2E026B68266.jpeg
    73579E19-6D50-4F5B-B822-B2E026B68266.jpeg
    345.6 KB · Views: 65
  • 9881032D-15F2-49E9-90F6-1688096A3D4B.jpeg
    9881032D-15F2-49E9-90F6-1688096A3D4B.jpeg
    355.7 KB · Views: 69
  • 3103500D-BFBA-4D24-80F8-7638DD4BF6AF.jpeg
    3103500D-BFBA-4D24-80F8-7638DD4BF6AF.jpeg
    276.8 KB · Views: 69